Gecko-Inspired Carbon Nanotube-Based Adhesives

Nature has developed hierarchical hairy structure on the wall-climbing gecko's foot, consisting of microscopic hairs called setae, which further split into hundreds of smaller structures called spatulas. In the last five years, numerous attempts to mimic gecko foot-hair using polymer soft molding and photolithography methods have been reported. However, most of these polymer-based synthetic gecko hairs fall short of the clinging ability of geckos. Vertically aligned carbon nanotubes (CNT) have shown strong adhesion at nanometer scale. Here, we present our work on developing CNT-based macroscopic flexible tape mimicking the hierarchical structure found on gecko's foot. The synthetic gecko tape is made by transferring aligned CNT array onto flexible polymer tape. The unpatterned CNT-gecko tape can support a shear force stress similar to gecko foot (10 N/cm$^{2})$. The supported shear stress increase by a factor of four, when we use micro-patterned CNT patches (50 to 500 $\mu $m). We find that both setae (replicated by CNT bundles) and spatulas (individual CNT) are necessary to achieve large macroscopic shear adhesion. The carbon nanotube-based tape offers an excellent synthetic option as a dry conductive reversible adhesive in microelectronics, robotics, and space applications.