PiCHY: A GPU Parallelized PIC-MCC Simulator for Semiconductor Manufacturing Processes

ORAL  · Invited

Abstract

Plasma simulations are widely used for semiconductor manufacturing processes such as atomic layer deposition (ALD) [1], physical vapor deposition (PVD) [2], and others. Among the various methods used for plasma simulation, the particle-in-cell method stands out as a highly accurate approach. However, it is important to acknowledge that this method also presents challenges due to slow computational speed and the incorporation of chemical reactions. Our in-house GPU parallelized Particle-in-Cell Monte Carlo collision (PIC-MCC) program called "PiCHY" [3] was developed in order to simulate a 300 mm reactor with gas mixture for Torr-order pressure. Implemented in cylindrical and Cartesian geometry to simulate various chambers, PiCHY uses DNT+DM [4] to handle a variety of ion collisions, including elastic, inelastic, and charge exchange. Recent updates of PiCHY, such as the code optimization, the effect of ion impact ionization in capacitively coupled plasma [5], and its application to PVD will be demonstrated at the conference. PiCHY proves to be practical and valuable for R&D of plasma equipment.

*The authors appreciate to Daiki Kawahito and Yusuke Ogawa of Tokyo Electron Ltd. and Aika Tanaka and Aye Thuzor of Fujisoft Inc. for developing the functional and beautiful graphical user interface of PiCHY.

Publication: [1] K Denpoh, P Moroz, T Kato, and M Matsukuma, Jpn. J. Appl. Phys. 59, SHHB02 (2020).
[2] J. T. Gudmundsson, Plasma Sources Sci. Technol. 29, 113001 (2020).
[3] J. S. Kim, K. Denpoh, M. Anderson, and M. Matsukuma, 77th Annual Gaseous Electrics Conference, DF.100003 (2024).
[4] K. Denpoh, T. Kato, and M. Matsukuma, J. Vac. Sci. Technol. A 42, 053002 (2024).
[5] K. Denpoh et al, Jpn. J. Appl. Phys. 64 04SP65 (2025).

Presenters

  • Kim Jinseok

    • Tokyo Electron Technology Solutions Limited

Authors

  • Kim Jinseok

    • Tokyo Electron Technology Solutions Limited
  • Kazuki Denpoh

    • Tokyo Electron Technology Solutions Limited
  • Matthew Anderson

    • Tokyo Electron Technology Solutions Limited
    • Tokyo Electron Technology Solutions Ltd.
  • Xiang MA

    • Tokyo Electron Technology Solutions Limited
  • Masaaki Matsukuma

    • Tokyo Electron Technology Solutions Limited